The Hidden Costs of Manual Accounts Payable and How Automation Solves Them

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Manual accounts payable (AP) processes are costing businesses more than they realize. While it’s easy to spot direct expenses, the hidden inefficiencies lurking beneath outdated AP workflows quietly drain resources, increase risk, and limit financial flexibility. The numbers don’t lie—organizations relying on manual AP are at a disadvantage.
The True Cost of Manual Accounts Payable
Excessive Labor Hours
Processing invoices manually is a time sink. Studies show that labor accounts for roughly 62% of total AP processing costs. The APQC study confirms that inefficient AP operations cost 2-3 times more than best-in-class performers. Each manually processed invoice can run $12 to $35, with the bulk of that expense tied to labor.
Frequent Errors
With manual entry, mistakes are inevitable—and costly. The Institute of Finance and Management (IOFM) found that just 5% of purchase order-to-invoice matches are correct on the first attempt. Worse, 39% of invoices contain errors, and roughly one-third of businesses suffer duplicate payments. Fixing these issues eats up time and resources, with 25% of organizations needing to correct more than 10% of transactions.
Higher Fraud Risk
Fraud thrives in manual processes. According to the American Accounting Association, businesses with weak AP controls see an 80-90% increase in fraud cases. Without automated safeguards, invoice fraud, duplicate payments, and unauthorized transactions slip through undetected.
Printing and Mailing Expenses
Paper-based processes are outdated and costly. Printing, signing, and mailing checks add unnecessary expenses and delays. While these costs seem small per transaction, they accumulate into a major financial drain over time.
Missed Discounts and Late Fees
On average, it takes 14.6 days to manually process an invoice, with 49% of businesses spending over five days per month just handling invoices. These delays lead to missed early payment discounts and costly late fees, directly impacting cash flow and vendor relationships.
How Payment Automation Solves These Issues
Time Savings
Automation slashes invoice processing time, cutting labor costs by up to 75%. The most efficient AP teams close their books five days faster than those relying on manual workflows. Research shows 56% of companies spend over 10 hours per week on manual invoice processing, while fully automated teams spend less than one hour.
Improved Accuracy
Automation achieves up to 99.5% accuracy through AI-driven validation. Optical character recognition (OCR) eliminates human errors, reducing payment delays and duplicate transactions. Built-in validation checks catch issues before they become costly mistakes.
Fraud Prevention
Automated AP systems incorporate fraud detection tools that flag suspicious activities before they escalate. Features like multi-factor authentication, access controls, and security audits add layers of protection that manual processes simply can’t match.
Cost Reduction
Businesses adopting AP automation report 30-40% savings by cutting labor costs and lowering processing expenses by up to 80%. The IOFM study indicates that automation reduces AP workload by 80%, speeds up financial close by 25%, and enhances financial controls—all translating into significant bottom-line gains.
Revenue Opportunities
Automated AP opens doors to early payment discounts, better vendor terms, and improved cash flow management. Many companies see ROI exceeding 200% on automation investments, thanks to reduced errors, operational efficiency, and stronger supplier relationships.
Conclusion
Manual AP is a costly bottleneck that businesses can’t afford to ignore. Yet, 68% of organizations still manually enter invoices into their ERP/accounting software. With automation adoption on the rise—20% of teams are fully automated, and 41% plan to automate within 12 months—businesses that lag behind risk losing their competitive edge.
The AP automation market, valued at $3.041 billion in 2024, is set for rapid growth. Companies that invest in automation now will position themselves for greater efficiency, accuracy, and financial stability in the years to come.
Don’t let outdated AP processes hold your business back. Explore automation solutions today and take control of your financial future.
“We saw immediate benefits in efficiency, accuracy and process control. With ECM Toolbox AP Workflow, we have a solution that allows us to grow and meets our new needs.”
Nick Coccagna, CIO at PJ Dick
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